Transformer Oil Testing Lab

Low Frequency Heating (LFH) Drying of Large Transformers

The Low Frequency Heating technology works by applying a current to the windings (about 50% of rated) at a low frequency (in mHz) so that leakage flux in the windings is negligible and the applied voltage is very low (due to low impedance voltage). This causes the temperature to be the same across the winding and thus the windings and insulation can be efficiently heated. The process is carefully controlled to ensure a safe drying process. Before commencing LFH process, hot oil spray is done on Core-winding. Once winding temperature reaches about 40°C, apply Vacuum to effectively remove moisture at rapid rate. Temperature of windings is continuously monitored & measured. Keep collecting water extracted from windings, from vacuum pump on daily basis. Once moisture (water) collection is considerably reduced, dry Nitrogen of high Dew Point (-80°C) is purged to break vacuum and hold for few hours. Refer following table to ascertain the level of dryness achieved. If satisfactory Dew Point is achieved as per table below

Transformer Oil Testing Lab
Winding Temp °C Dew Point Temp Temp °C
29.44 -21.11
32.22 -18.33
34.99 -16.11
37.75 -13.88
43.33 -8.88
54.44 +0.55
59.99 +5.55

During LFH drying process, Transformer oil to be filtered till desired BDV value is achieved and stored in tanks. Oil to be filled to the transformer under vacuum and carry out Hot Oil Circulation (min 3 cycles).

Advantages of LFH drying process :

  • Short drying time that is 30-50% less than conventional drying processes with hot oil circulation and vacuum system results in shorter downtime of the unit.
  • High drying efficiency, reducing moisture to very low level.
  • Onsite service eliminates the risks and costs associated with transportation of Transformer.
  • Huge Electrical Power saving when compared to external heating.
  • Moisture (water) removed can be measured.